
I have saved old t-shirts for my son for about 4 years. Everytime one got a stain or a goofy hole in it, they went into the quilt stack. I thought I needed either 36 or 42 t-shirts to make it a size he would enjoy (I was thinking by college for his dorm room bed) but, once he realized how snuggly it would be, he ramped up the process.
Starting this weekend, I had 37 shirts…the 14 yr old decided he wanted it to be 7 X 7 so he could hibernate in it (and he does) so, he had to come up with 12 more shirts. I sense some shopping in our future, the boy is going to be naked! There are only 2 of my shirts in this whole mix, that Kiss concert T (that he took over as soon as it didn’t look like a dress on him) and my tye dye (above the lion king). The rest of them are his, from his life.
I love this project, because it is not only a great conversation piece and memory preserver, it is also pretty green (and could be even MORE green with a minor modification).
SO, here is what you need for this project:

- enough shirts to make a good sized quilt. I think you can get away with a 4 x 4 to make a lap quilt (so at least 16 shirts)- I had 49 for mine
- a 12 x 12 piece of plywood from the hardware store, this pre-cut wood saved me so much time, just zip around with the rotary cutter!
- a rotary cutter (because the uses for this puppy are endless)-you might need an extra blade or two, I have been cutting shirts out for months and went through 3.
- several yards of fleece (this is where you can get more green-you can save old sweat shirts and pants to use as the “batting” instead of buying fleece) – I bought several remanants, but I think i had 5 yards total-I also have some left for the next one I make
- thread
- sewing machine
- a lot of straight pins for holding pieces together
- patience
I cut out all the shirts and the fleece before I started, so I could lay out the rows and plan what shirts would go where, I didn’t want to many black shirts or soccer shirts bunched together on one side.
Once I had those stacks planned, I was ready to sew.

Be sure to line the peices up as close to perfectly as you can, the materials tend to shift a bit while sewing and that makes a difference when you get to sewing the rows together! (You may want to start pinning now, but I didn’t use pins until I got to the row sewing).
If you want all the images and logo’s facing the same way, that takes some planning (back to back and upside down):

Once I had 7 shirts sewn together, I was done with a row and moved on to the next one.
It helps to sew these all in one sitting, if you can, because you get a grove going and don’t forget your “plan” (yes, I had to rip seams on more than on shirts because I stopped and came back and got one upside down AND backward!)
After you have all of your rows sewn, you are ready to sew them together, and this is where I started pinning and if you can sew on a large table to support the weight, you might want to do that as well. The pull from the weight of the shirts got to be a lot to handle.

My son has issues with texture so I put all the seams on the front the back would be smooth with worn shirts, you can reverse the process, but I really ended up liking the look of the frayed edges on the front.
I also planned on finishing the quilt with some knit edgeing, because I just don’t think that blanket sateen edging would work for this…but, I can’t get my son out of it long enough to finish it!
I have more pictures on flickr to show the process if you are interested, you can find them here!
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